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DEWALT ToughSystem 2.0: Everything you Need to Know

DEWALT ToughSystem 2.0: Everything you Need to Know

The next generation of tool storage is here with the all-new TOUGHSYSTEM 2.0 from DEWALT. The original ToughSystem 1.0 launched in 2011 and became the first storage eco-system made for the job site. The new system takes the work storage industry to a new level with portability, durability, and interlocking modular stacking capabilities.

DEWALT TOUGHSYSTEM 2.0 Improvements

The new TOUGHSYSTEM 2.0 has been completely re-engineered to give the end user the most of what can be expected from a modular and mobile storage system. Designed for small to large-sized contractors, TOUGHSYSTEM 2.0 brings rugged-terrain portability* to the job site for contractors working in the harshest environments. *Compared to the DWST08250 design proven through passed conveyor testing.

Best TOUGHSYSTEM 2.0 Upgrades

Metal wire latches on the DEWALT ToughSystem 2.0.

Latches/Handles

Large, two-piece front metal wire latches and stronger, wider handles that can be easily opened or carried while wearing gloves.

DEWALT ToughSystem 2.0 AutoLock side latches.

AutoLock Latches

The patented AutoLock side latches are one of the most significant improvements. They easily click the case into place without having to open or lock it in by hand, unlike the previous 1.0 storage system.

DEWALT ToughSystem 2.0 Large Tool Box sitting in the rain.

IP65 Rated

The IP65 in mold integrated seal provides a secure fit and helps to keep out the harshest elements.

One-touch release on the AutoLock side latches of a DEWALT ToughSystem 2.0 Tool Box.

One-Touch Release

Also, the AutoLock allows a one-touch release for easy removal from just one side.

The handle is removed from a DEWALT ToughSystem 2.0 Rolling Tool Box.

Removable Handle

Building on those new features, they have also added a removable back handle from the rolling toolbox (DWST08450), which now allows the organizer to fit under most full-size pickup truck covers.

A DEWALT ToughSystem 2.0 Storage System is pulled through some rough terrain.

8″ Wheels

Large 8” durable wheels make job site portability easy, and the reinforced metal padlock eye brings extra security to the job site.

DEWALT TSTAK 2.0 Vs. TOUGHSYSTEM 2.0

The DEWALT TSTAK 2.0 and TOUGHSYSTEM 2.0 storage systems were released simultaneously, each with pros and cons. They are compatible with previous iterations within the system, are lockable for added security, and provide an organized system to move your tools around. The TSTAK system is a less expensive option, but that savings in cost cut out or downgrade some of the features found in the higher prices of TOUGHSYSTEM. The TOUGHSYSTEM 2.0 features a higher IP rating, thicker body, and larger load capacity. Ultimately, it boils down to which system best fits the needs of your operation.

DEWALT TSTAK Tower
DEWALT ToughSystem 2.0 Large Storage Organizer Set
TSTAK 2.0TOUGHSYSTEM 2.0
2.5mm Polypropylene Body3.5 mm Reinforced Body
IP54 Rated Water & Dust SealIP65 Rated Water & Dust Seal
30kg Load Capacity50kg Load Capacity
Heavy-Duty Metal latchesMetal Wire Latches
Not Half-Width Module CompatibleHalf-Width Module Compatible

TOUGHSYSTEM 2.0 Lineup

The TOUGHSYSTEM 2.0 consists of four different case sizes starting with small (DWST08165), large (DWST08300), XL (DWST08400), and its base model rolling toolbox (DWST08450), which are all backward compatible with most previous cases. In addition to the individual cases, two system sets can be ordered under one number. The first exclusive set to Acme Tools is the XL Storage Organizer Set (DWST60436), which consists of a small XL and the rolling toolbox base, maximizing your storage capacity. The second set is the Large Storage Organizer Set (DWST60436-HD), consisting of a small, large, rolling toolbox base. Two optional accessories are available to create more versatility in the larger boxes. A shallow tool tray (DWST08110) and a deep tool tray (DWST08120) can be stacked inside the cases to customize your storage. Both tool trays include a pop-up handle on either end for easy portability in or out of your cases. (Tool trays are only compatible with 2.0 products).

A DEWALT TOUGHSYSTEM 2.0 stack and Extra Large Tool Box on the jobsite.

For the organization of smaller items, such as nails, bolts, nuts, screws, and more, there is the deep compact organizer (DWST08020). The organizer contains six removable cups for added flexibility in your loadout. For additional customization of your storage system, DEWALT offers a deep foam insert (DWST08121) that can be manually cut to keep specific tools in place. Over the next few months of 2022, DEWALT has more in store for their top-level storage system with a Full-Size Organizer (DWST08040), Compact Tool Bag (DWST08025), Jobsite Tool Bag (DWST08350), and Two-Drawer Unit (DWST08320).

DEWALT TOUGHSYSTEM 2.0 Frequently Asked Questions

When Did DEWALT TOUGHSYSTEM 2.0 launch?

Acme Tools was the exclusive Industrial Channel provider for the TOUGHSYSTEM 2.0 initial launch on July 1st, 2020. DEWALT releases new products yearly in the TOUGHSYSTEM line, with several products released in early 2022.  

Is TOUGHSYSTEM 2.0 compatible with TOUGHSYSTEM 1.0?

Yes, TOUGHSYSTEM 2.0 is compatible with most 1.0 systems. The few exceptions are the DCB104 charger, portable power charging station, and the original TOUGHSYSTEM 1.0 Radio.

What should I do with my TOUGHSYSTEM 1.0?

We encourage you to keep TOUGHSYSTEM 1.0 products and pair them with the new system! The systems contain different product lineups, and you may find uses for both. It will all depend on your individual needs and what types of tools and equipment you are organizing and storing.

Is the new DEWALT TOUGHSYSTEM compatible with TSTAK?

No, Dewalt TOUGHSYSTEM 1.0 and TOUGHSYSTEM 2.0 are incompatible with the TSTAK system.

What is the yellow button on the lower crossbar to the rolling toolbox?

The yellow button on the crossbar of the rolling toolbox handle is a release lever pressed to lower and raise the handle. Two small red tabs at the bottom of each side of the handle can also be used to remove the handle entirely after being turned 90 degrees. Removing the handle allows the rolling toolbox to fit under most truck bed covers.

What is the yellow clip on the top and middle of the boxes?

The yellow flip-up clip on the top of the boxes allows you to lock in 1/2-width boxes and bags, such as the Deep Compact Organizer and the Compact Tool Bag. This will enable you to store two organizers or a combination of an organizer and tool bag on your stack.


Shop DeWalt TOUGHSYSTEM 2.0 at Acme Tools.

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